True hole technology is a specific combination of the. Virtually dross free cutting capacity mild steel 32 mm 1 14 production pierce capacity. The plasma table can handle the rigors of continuous production runs with industry leading repeatability and reliability. Arcbro x master true hole cutting machine plasma cutting. Hypertherms patented true hole technology for mild steel produces hole quality. Feb 22, 2015 tayor cnc plasma mark and true hole cutting, tayor true hole plasma cutting machine, cnc true hole plasma cutter we improved our true hole plasma cutting machine recently, which can achieve.
True hole is automatically applied by nesting software or cnc software to thicknesses up to 25 mm 1inch. It is the culmination of a 3 year internal proces engineering project to improve plasma cut bolt holes. Lightning hd the best high precision plasma cutter esprit. Regardless of what type of machine you use, there are a few tips and tricks you can employ to achieve your desired hole cut quality. Cutting machine retrofits arc services, llc arc automation. True hole plasma technology blog victory cnc plasma systems. Consult with your table manufacturer for more details. Easynest automatically applies precision hole technology to nests. Virtually eliminates hole taper, which is typical with most plasma cutters. Plasma systems inc cutting edge designcnc plasma technology. Pipe cutting system profile cutting system angled cutting system oxy cutting head plasma filter unit automatic gas console cadcam software true hole technology automatic ignition system.
Eine bessere plasmalochqualitat durch true hole erzielen. Part ii will address dross, edge angularity, warpage, and edge metallurgy. Xmark cnc high definition plasma cutting solution for true hole technology overview the heavyduty plasma cutting table xmark, available exclusively from arcbro, challenges the concept of the traditional plasma cutting industry. Xpr plasma cutting bolt hole with taper using 3dlt bevel head duration. Without true hole technology cut with hprxd plasma true hole technology hypertherms true hole cutting technology for mild steel is exclusively available for use on hypertherms hprxd auto gas plasma systems and is automatically applied by our cutting optimization and nesting software and cnc software to holes up to 1 with hole diameter. The true hole technology begins by using an oxygen plasmaair shield gas to pierce directly in the center of the hole, automatically adjusting for kerf compensation without shifting the pierce point. True hole for mild steel is exclusively available for use in conjunction with hypertherms xpr300 plasma systems. Cutter ii cnc cutting table hvac plasma burning table.
It handles from light to heavy plates for thermal cutting, marking, drilling, tapping, milling, bevelling and more, with unprecedented productivity and accuracy. Find out all of the information about the arcbro ltd product. Sigmanest is a plasma cutting software, its bolt hole cutting module sigmanest bhq, provides unmatched plasma cutting for precise cylindrical holes. The aks trukut is a cnc xy programmable plasma cutting system incorporating a traditional air plasma power unit, or the hypertherm hydefinition plasma cutting power supply. True hole is automatically applied by the nesting software or cnc software to holes up to 25 mm 1inch. Also includes targeted features that are only included in application specific versions such as water jet, laser and hpr plasma. Tayor cnc plasma mark and true hole cutting 2 youtube. Overview stinger pro 5100 arcbro flagship true hole hd plasma cnc cutting table launched in 2020. Optimize your process using the most advanced cutting software for fiber and co 2 lasers. Alltra corporation provides you the security of knowing you have made the right choice for your plasmaoxyfuel cutting system, with our team of dedicated and passionate employees standing with you. Axsis technologies cnc cutting, plasma cutters, waterjet.
For the first time, customers can use the true hole process to cut 8 mm mild steel at 80 amps, in addition to the existing amp power level. A hole that is cut properly using an air plasma system will be round top and bottom and will include some natural taper because of the lagging arc angle from the plasma cutting jet. Alacarte features special features for demanding applications such as smart360 hole cutting technology and dynamic vent zones. New hacoatlantic atpl3015 plasma cutting system 5 x 10 travels cnc hidefinition plasma cutting system with hypertherm micro edge procnc controller, hypertherm hprxd high performance with truehole technology plasma power source, exhaust downdraft table, hacosoft plasma offline cadcam programming software and remote jog control. Our worldclass software and controls are among the most widely used in the plasma industry and can be easily tailored to drive your table as if they were made for each other. Hyperformance plasma systems deliver hydefinition cut quality at half the operating costs. Tayor cnc plasma mark and true hole cutting, tayor true hole plasma cutting machine, cnc true hole plasma cutter we improved our true hole plasma cutting machine recently, which can achieve. True hole technology produces a one to one hole ratio and better hole quality. Sigmanest nesting software is the worlds leading nesting solution for all fabrication machines. Plasma cutting technology has evolved into a highprecision and productive tool for the fabricator s shop floor. True hole technology automatically optimizes system settings to produce superior hole quality, often. This process uses oxygen, air, and nitrogen for cutting. Explore the links below to learn more about our software, and contact us today with any questions.
Exclusive true hole cnc plasma cutting machine cnc. Plasma cut versus drilled hole structural engineering. Plasma cutting is a very powerful process for high speed cutting of metal and is typically twice as fast or more as oxyfuel cutting. Making goodquality holes with plasma is easier than ever with hypertherms true hole technology, but what if you dont have true hole.
Hypertherm, a manufacturer of plasma, laser, and waterjet cutting systems, has announced the expansion of its patented true hole technology to include more thickness, amperage and consumable options. Why is high definition plasma cutting so expensive. Kinetic plasma cutting machines and combination cutting, milling and drilling machines run on our own proprietary software that has been designed to help businesses maximize efficiency and profitability. Procut cadcam software has been designed specifically for flat bed cutting applications and in addition to plasma and flame cutting. The cutter ii cutting system was introduced to the market in 2006 as the latest model in the advance cutting systems product line. As part of hypertherms surecut technology, our patented true hole technology for mild steel produces significantly better hole quality than what has been previously possible using plasma. New beveling technology seamlessly integrates plasma, cnc, software, height control, bevel head, and gantry functions so fabricators can take full advantage of their plasma system and maximize. Stinger pro 5100 cnc high definition plasma cutting table for workshop pro. By combining a hyperformance hprxd auto gas system with a true hole enabled cnc, height control, and nesting software, any company. This robust, industrial table is built with production in mind. Apr, 2015 if you want to cut bolt quality holes with your existing machine, plasma technologies can get you there.
One of the biggest challenges in cnc plasma cutting is getting round holes. Plasma cutters trukut accukut durakut options robokut tubekut oxyfuel surecut xdefinition plasma software pronest more aks cutting systems is the only manufacturer to offer surecut technology as a standard feature on each of our plasma cutting machines. By upgrading to the superior hydefinition cutting process, the trukut x 510, which is a true hole enabled cutting system, is part of the hypertherm surecut technology product, and achieves premium plasma cutting performance including hypertherm advanced cutting features like. The placement of this pierce point has a dramatic effect on the resultant shape of the hole. New integrated saws are available for operation in tandem of controlled automation hole making equipment or with a saw measuring system as standalone. Welcome to advance cutting systems hvac equipment plasma. The lightning hd could be equipped with hypertherms hpr cutting systems or the new xpr plasma cutting technology. Exclusive true hole cnc plasma cutting machine cnc plasma. Most conventional plasma systems run 65 amps, 85 amps, 100. Plasma cutting ensures a faster cutting process then oxyfuel at a lower thickness range and is possible with all conductive materials including mild steel, stainless steel and aluminum.
New integrated saws are available for operation in tandem of controlled automation holemaking equipment or with a saw measuring system as standalone. By purchasing all of the plasmacutting components from a single manufacturer, quality machine was able to eliminate its previous support issues. When it comes to cnc plasma cutting, the same basic questions regarding cut quality always seem to. Lightning hd the best high precision plasma cutter. The company ultimately adopted hypertherms true hole technology, which combines a hyperformance plasma hpr400xd, an edgepro cnc, arcglide torch height control and pronest 2010 software.
By seamlessly integrating the full suite of genuine hypertherm edgepro cnc controls, pronest software, arcglide torch height controls, and xd plasma systems, superior hole quality and significant improvements in productivity are achieved. Oxy cutting head plasma filter unit automatic gas console cadcam software true hole technology automatic ignition system. Plasma oxygen torch cnc control unit cable trays servo motor and driver. Plasma cutting software sigmanest cadcam nesting software. We have packages designed for hypertherms true holetm technology which improves plasma hole cutting by 50% by using a specific combination of cutting parameters optimized for mild steel. Conventional plasma cutting is a lower cost solution that will produce good quality cuts, but there will be some angle to the cut surface and the minimum hole quality is 3. The koike mastergraph millennium thermal cutting system has been engineered to provide the power needed for today and the flexibility for tomorrow. As part of hypertherms surecut technology, our patented true hole cutting technology for mild steel produces significantly better hole quality than what has been previously possible using plasma. Plasma is rapidly becoming a preferred cutting technology worldwide. Now with true hole technology, this variability has been eliminated producing consistent hole quality for all specified holes. Hypertherm xpr300 hidefinition true hole plasma cutter with a messer evolution cutting table. The roundness and quality of the holes are also improved significantly compared to cuts without these technologies. Plasma cutting has been used in metal processing for over 50 years and provides various advantages over other cutting methods. Learn more additional hypertherm videos including consumable optimization, plasma beveling, fiber laser, water jet and more.
Virtually dross free cutting capacity mild steel 32 mm 1 14 production pierce capacity mild steel 38 mm 1 12. Introducing true hole technology cnc plasma cutting. True hole capable plasma cutting machines with the latest in layout marking direct from 3d models. True hole is automatically applied by the nesting software or cnc software to thicknesses up to 25 mm 1 diameter and hole coverage ranges from hole diameter to thickness ratios from 2. Learn more additional hypertherm videos including consumable optimization, plasma beveling, fiber laser, water jet.
True hole technology requires a hyperformance plasma hprxd auto gas system along with a true hole enabled cutting table, nesting software, cnc, and. Alltra corporation behind our name stands our promise. If you want to cut bolt quality holes with your existing machine, plasma technologies can get you there. Automatic nesting, common line cutting, erpmrp integration, work order processing, etc. The angular deviations are minimal, the extractions caused by the movein and moveout are barely visible. Hypertherm true hole hypertherm true hole technology is available on this model. All you need is a robust plasma cutting table and cadcam software that is able to output holes as true hole holes. The cutter ii is a state of the art computer numerically controlled cnc cutting system designed to use a plasmacutting torch to cut out geometrical shapes and parametrically programmed hvac duct work fittings. We have packages designed for hypertherms true hole tm technology which improves plasma hole cutting by 50% by using a specific combination of cutting parameters optimized for mild steel. Hole coverage ranges from hole diameter to thickness ratios from 2. The hpr260xd combines fast cutting speeds, rapid process cycling, quick changeovers, and high reliability to maximize productivity, and is now available with new patentpending true hole technology. This is the first article in a twopart series about cut quality in cnc plasma cutting machines. Mar, 2015 hole quality is one of the most frequently discussed topics in regards to cnc plasma cutting.
With the plasma cutting systems made by kjellberg finsterwalde it is possible to achieve very small hole diameters. More leading experts, including oems and distributors of cutting machines, choose pronest than any other brand. The torch blows gas out of a nozzle at high speed, while an electric arc turns this gas into a high energy plasma. Also required is pronest software and the true hole module. Contact a supplier or the parent company directly to get a quote or to find out a price or your closest point of sale. Angelblade cam pro cutting software supports more than 100 types of cutting codes, like hypertherm, messer, esab, koike, etc. How to get better plasma hole quality with true hole. Cut with the world leader for integrated plasma software and precision cnc controls.
This info will improve hole quality with most plasma systemshypertherm has technology with its hprxd systems, when used in conjunction with the correct cam software as well as certain cncs and height controls called true hole that fully automates hole cuttingeliminating taper and startstop dings and divots without any. Part i addresses achieving quality when cutting holes. In a nutshell it uses advanced cam processing software to analyze part drawings, effectively identifying holes that fit within a certain area. The latest technology from the major industrial plasma system supplier is called true hole technology. Flashcut cnc allinone motion controller and 21 panel pc pro version software package onboard completely integrated flashcut 2d camcad package true shape nesting customizable cut charts customizable default leadin, leadout strategies silhouette image import dxfdwg import tabbing of part overburn support. The true hole technology begins by using an oxygen plasma air shield gas to pierce directly in the center of the hole, automatically adjusting for kerf compensation without shifting the pierce point. Explanation of true hole technology software and how it can enhance the hole cutting properties of the hypertherm hyperformance range of mechanised plasma cutting units. True hole is automatically applied by the nesting software or cnc software to holes up to 25 mm 1inch diameter and hole diameter to thickness ratios from 2. Dedicated software upgrades allow special milling operations such us straight slots, special curve slots, countersinking with milling tool, y and j calking, and other special cycles. By incorporating hypertherms proven hydefinition, longlife, and patented powerpierce and true hole technologies, hyperformance plasma boosts overall performance, productivity and profitability. Maximize your plasma cutting machines capabilities using advanced features such as bhq for precisely.
Its true that plasma systems are higher priced than some other cutting tools, but understanding the difference between. Hpr is known to cut fine feature parts with superior quality and consistency. Only esab brings the entire package together, including plasma, cnc, software, height control, and the cutting machine, all integrated to work perfectly together to provide the highest quality, most accurate plasma cut holes. Gemini plasma and oxy fuel drilling and cutting machine. True hole technology stepbystep hypertherm youtube. Apr 19, 20 the company ultimately adopted hypertherms true hole technology, which combines a hyperformance plasma hpr400xd, an edgepro cnc, arcglide torch height control and pronest 2010 software. The new xpr technology even further improves productivity, reduces operating costs even more and has an unparalleled performance on all thicknesses. True hole technology guarantees excellent hole quality with hole diameter to thickness ratios from 1. As part of hypertherms built for business integrated cutting. Gemini plasma and oxy fuel drilling and cutting machine ficep. It is exclusively available for use in conjunction with hypertherms hprxd and xpr auto gas plasma systems including the xpr300 system.
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